One Board Projects

One 1x board / 1x6 bench hook

1x6 bench hook

The hand-tool jig that makes every other project easier: a board with a fence on top and a hook underneath, so you can crosscut square without clamps.

Board
One 1x6 × 96 in. (uses 13 in.)
You end up with
10 × 5½ in. base, ¾ in. fence, hooks over the bench edge
Time
About 30 minutes, plus glue drying
Skill
first project

Finished

1x6 bench hook, assembled

10 × 5½ in. base, ¾ in. fence, hooks over the bench edge. Drawings are to scale; photos will replace them as projects get built.

Cut diagram

A10″B1.5″B1.5″0″12″24″36″48″60″72″84″96″CUT IN THIS ORDER →
A BaseB Fence and hook (one trimmed to 4½ in.)Saw kerf, 0.125″Left over

Length is to scale. Board width is exaggerated so labels fit.

Cut list

MarkQtyLengthPiece
A110″Base
B21.5″Fence and hook (one trimmed to 4½ in.)
3 pieces, 13″ of material, 2 cuts at 0.125″ kerf. 82.75″ of the 96″ board left over.

How it goes together

  1. Cut the three pieces

    Cut the three pieces

    The base, and two 1½-inch strips off the end of the same board. Trim one strip to 4½ inches for the fence.

  2. Attach the hook underneath

    Attach the hook underneath

    Full width, flush with the end. This is what catches the bench edge.

  3. Attach the fence on top

    Attach the fence on top

    At the other end, set 1 inch in from the front edge so the saw runs off the fence, not into it.

Tools

  • Saw (this is the last time you'll cut without one of these)
  • Drill, countersink bit
  • Square
  • Two clamps
  • Sandpaper, 120 grit

Hardware and supplies

  • Wood glue
  • 4 × 1¼ in. wood screws

What you’re building

A bench hook is three pieces: a base, a strip on top at the far end called the fence, and a strip underneath at the near end called the hook. The hook catches the front edge of your bench. You push the workpiece against the fence with one hand and saw with the other, and the harder you push, the tighter everything holds. No clamps, no marks on the bench, and the cut is square because the fence is square.

The fence stops an inch short of the front edge. That gap is where the saw runs: it comes down through the workpiece and into the base, never into the fence. After a few dozen cuts the base gets chewed up there. That’s what it’s for.

This one is 10 inches long and 5½ wide, from a single 1x6. The fence and hook are strips cut off the end of the same board, so they’re the same width, the same thickness, and the grain runs the same way. Total material: 13 inches. It’s the cheapest thing on this site and the one most people use every day.

Pick the board

Any straight 1x6. Poplar or oak makes a nicer one, but pine works and gets replaced in a few years anyway. The base needs to be flat; sight along it.

Cut

Cut the base at 10 inches. Then cut two 1½-inch strips off the end of the board. Trim one of the strips down to 4½ inches long; that’s the fence. The other stays 5½ and becomes the hook. Square matters more here than on anything else on this site, so take your time on the base’s ends and the fence’s long edges. If the fence isn’t square to the base, neither are your cuts.

Attach the hook

Flip the base upside down. Glue the hook across one end, flush with the end and both sides. Clamp it, and drive two 1¼-inch screws through the hook into the base, countersunk so the heads sit below the surface. Those heads are on the underside, against the bench, so they must not stand proud.

Attach the fence

Flip the base right side up. Glue the fence across the other end, flush with the end, flush with the back edge, and 1 inch short of the front edge. Square it to the base’s long edge with your square before the glue grabs. Clamp and drive two 1¼-inch screws down through the fence into the base, again countersunk, and placed toward the back half of the fence where the saw will never reach them.

Finish

Sand the edges just enough to take off splinters. No finish. A finish makes it slippery, and it’s going to get cut anyway.

Use

Hook it over the front edge of the bench. Hold the workpiece against the fence with your off hand, line up the cut with the fence’s end, and saw. For a right-handed saw, the gap goes on the right, so if you’re left-handed, mirror the fence when you attach it.

If something goes wrong